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• Cement Industry Demand for Elemental Analysis
Real-time determination of raw meal/clinker composition is essential for cost-effective process control. Traditional chemical analysis of cement oxides (Na₂O, MgO, Al₂O₃, SiO₂, CaO, Fe₂O₃, etc.) is inefficient and cannot meet real-time adjustment needs.
• Current XRF Applications in Cement Plants
XRF spectrometers have significantly improved analysis efficiency and precision over the past two decades, becoming primary tools for process/quality control. However, large XRF systems incur high procurement/maintenance costs, and delayed repairs disrupt real-time quality control.
• HS XRF® & Holospec FP 2.0 Advantages
Cost Reduction:
Procurement cost: 1/3 of large XRF, Maintenance cost: 1/5 of large XRF.
Adaptive Algorithm:
Holospec FP 2.0 calculates matrix/absorption-enhancement effects, eliminating errors from ore composition variations.
Reliable Support:
48-hour backup instrument guarantee if repair fails.
• Unique Design
Top-Down Geometry:
Excitation from above prevents dust contamination.
Auto-Rotation Stage:
Rotates samples to eliminate heterogeneity errors.
Self-Purging Optical Path:
Micro-chamber achieves stable analysis within seconds.
• Performance
Stability:
Stable data after 1-hour warm-up; excellent repeatability in continuous/daily/long-term testing.
Accuracy:
Holospec FP 2.0 eliminates matrix/spectral interference errors; requires minimal calibration samples.
Low Operation Cost:
No gas, liquid nitrogen, or vacuum; low failure rate.
Speed:
Full-element analysis in ≤60 seconds.
Expandability:
Extends to Na-Zn analysis in construction materials.
• Stability
• Repeatability
• XRF Comparison for Cement Industry
Parameter
Large WDXRF Compact EDXRF
HS XRF ®
Note
Performance
High (meets GB/T 176-2017)
Moderate (fails light elements per GB/T 176-2017)
High (meets GB/T 176-2017)
Precise Na, Mg, Al, Si, P, S, Cl, K, Ca, Fe analysis required
Cost
High
Low
Medium
Maintenance
High
Low
Low
Main consumables: tube, HV supply, vacuum system, circuits
Consumables
High (CH₄ gas, vacuum)
Low (no gas)
Low (no gas/vacuum)
Power/gas/vacuum
Environment
Strict (temp/humidity control)
Low
Low (no strict requirements)
High-Performance XRF in Cement Industry
—— Cement multi-element analyzer meeting GB/T 176-2017 repeatability requirements
MERAK-CEMII integrates doubly curved crystal monochromation and secondary target technology for full analysis of Na, Mg, Al, Si, P, S, Cl, K, Ca, Ti, Fe.
Cement Plant Multi-Element Analysis Solution
—— MERAK-CEMII combines two core XRF technologies:
Monochromatic excitation and secondary targets enhance light element sensitivity without vacuum/cooling/gas. With strong environmental adaptability, low maintenance, and accuracy exceeding GB/T 176 requirements, it elevates cement elemental analysis capabilities.
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